Why You Need to Replace Your Hard Hat Suspension


Have you ever wondered why you need to replace your hard hat suspension? Construction workers are the backbone of our society, building everything from homes to skyscrapers. But in order to do their jobs safely and effectively, it’s crucial that they have the proper protective gear. And at the top of that list is a hard hat with a reliable suspension system. In this blog post, we’ll explain why you need to replace your hard hat suspension and provide a comprehensive guide for construction workers on how to choose the right one. Don’t wait until it’s too late – read on to ensure your safety on the job site!

Introduction: Why You Need to Replace Your Hard Hat Suspension

First of all, as a construction worker, you know that your hard hat is one of your most important pieces of safety equipment. But did you know that the suspension on your hard hat is just as important as the helmet itself?

The suspension on your hard hat is what keeps the safety helmet in place on your head, and it needs to be replaced periodically to ensure that it continues to do its job. Over time, the suspension can become stretched out or worn down, and this damage makes it less effective at keeping the helmet in place. It is also important for your hard hat to meet job site ANSI safety standards. And always replace a hard hat or suspension that has been damaged.

If you’ve never replaced your hard hat suspension before, don’t worry – it’s easy to do, and we’ll walk you through the process step-by-step. We’ll also explain why it’s so important to keep your suspension in good condition.

So if you’re ready to learn more about hard hat suspensions, read on!

Types of Hard Hat Suspensions

There are four main types of hard hat suspensions: full-brim, cap-style, ratchet, and pinlock. Full-brim suspensions provide the most coverage and protection, while cap-style suspensions are the lightest and most comfortable. Ratchet suspensions are adjustable to ensure a snug fit, while pinlock suspensions offer the easiest adjustment for those with long hair or beards. And these hard hat suspension styles are found with all major hard hat brands. Select from replacement suspensions for best-selling hard hat brands like Bullard, LIFT, MSA, Pyramex, and Fibre Metal. And there are replacement suspensions for hard hat series like the Ridgeline, Skullgard, DAX, Skullerz, and V-Gard.

Benefits of Replacing Your Hard Hat Suspension

Wearing a hard hat is one of the most important safety measures that construction and other workers can take to protect themselves from serious injuries. A hard hat suspension helps to distribute the weight of the hard hat and keep it securely in place on your head. Over time, the suspension can become worn or damaged, which can reduce its effectiveness in protecting you from impact. And replacing your hard hat suspension on a regular basis can help to ensure that your hard hat continues to provide adequate protection.

There are several benefits to replacing your hard hat suspension:

1. Improved Protection: A fresh suspension will provide better impact protection than a worn or damaged one.

2. Better Fit: A new suspension can help to ensure that your hard hat fits properly and doesn’t slip off during use.

3. Increased Comfort: A well-fitting and comfortable hard hat is more likely to be worn consistently, which provides greater protection than an ill-fitting or uncomfortable one.

4. Reduced Cost: Replacing your suspension regularly can extend the life of your hard hat, reducing the need to purchase a new one as often.

5. Environmental Benefit: When you replace a worn or damaged suspension, you’re helping to reduce waste and keep usable materials out of landfills.

How to Choose the Right Replacement Suspension for You

When it’s time to replace your hard hat suspension, there are a few things you need to take into account in order to choose the right one for you. Here are a few tips:

1. Know the different types of suspensions available. Hard hat suspensions include – pinlock, full-brim, cap-style, swing ratchet, and Ratchet-style. Each has its own benefits and drawbacks, so it’s important to know which one will best suit your needs. Other types of suspensions include 4-point, 6-point, and quick release. Some hard hat series require specific suspensions, so replacement options should match manufacturer guidelines.

2. Consider the environment you’ll be using the hard hat in. If you’ll be working in a dusty or dirty environment, for example, you’ll want to choose a suspension that won’t let those particles inside the hard hat where they can cause irritation or impair your vision. Some replacement suspensions like the LIFT Safety HDF-18RS DAX include a headband and brow band that help keep sweat and small debris out of your eyes.

3. Make sure the suspension is comfortable. You’ll be wearing your hard hat for long periods of time, so it’s important that the suspension is comfortable and doesn’t cause any pain or discomfort.

4. Choose a suspension that’s easy to adjust. You may need to adjust the fit of your hard hat from time to time, so it’s important to choose a suspension that’s easy to adjust without having to remove the entire hard hat. Adjustable pinlock suspensions, for example, accommodate all head sizes.

5. Check the reviews. Before making your final decision, be sure to read reviews of the different suspensions available to get an idea of what will work best.

Tips for Properly Installing Your Replacement Suspension

If you work in construction, chances are you’ve had to replace your hard hat suspension at least once. And if you’re like most people, you probably don’t know the proper way to install it.

Here are some tips for properly installing your replacement suspension:

1. Make sure the new suspension is the right size for your head. If it’s too large or too small, it won’t provide adequate protection.

2. Read the instructions that come with the new suspension carefully before installation. This will ensure that you install it correctly.

3. When installing the new suspension, make sure that the straps are tight enough so that the hard hat stays in place but not so tight that it’s uncomfortable to wear.

4. Once the new suspension is installed, test it out by putting on the hard hat and making sure it stays in place. Adjust the straps as necessary until it’s comfortable and secure.


In conclusion, we hope this guide has been informative and helpful for you in understanding hard hat suspension replacement requirements. Working on construction sites can be a dangerous job, so it’s important to have the right safety gear that is up-to-date and in good condition. By taking the time to check out your hard hat suspension often, you can ensure that you remain safe while working on-site and meet ANSI job site safety standards.